Fe3O4@C@MCM41
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Fe3O4@C@MCM41

Dec 18, 2023

Scientific Reports volume 13, Article number: 10336 (2023) Cite this article

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In this study, preparation, characterization and catalytic application of a novel core–shell structured magnetic with carbon and mesoporous silica shells supported guanidine (Fe3O4@C@MCM41-guanidine) are developed. The Fe3O4@C@MCM41-guanidine was prepared via surfactant directed hydrolysis and condensation of tetraethyl orthosilicate around Fe3O4@C NPs followed by treatment with guanidinium chloride. This nanocomposite was characterized by using Fourier transform infrared spectroscopy, vibrating sample magnetometry, scanning electron microscopy, transmission electron microscopy, energy dispersive X-ray spectroscopy, thermal gravimetric analysis, wide-angle X-ray diffraction and low-angle X-ray diffraction techniques. This nanocomposite have high thermal, chemical stability, and uniform size. Fe3O4@C@MCM41-guanidine catalyst demonstrated high yield (91–98%) to prepare of Knoevenagel derivatives under the solvent free conditions at room temperature in the shortest time. Also, this catalyst was recovered and reused 10 times without significant decrease in efficiency and stability. Fortunately, an excellent level of yield (98–82%) was observed in the 10 consecutive catalyst cycles.

In recent years, core–shell nanoparticles (NPs) have attracted much attention. The combination of core and shell material, their design and geometry lead to the creation of unique properties in them1,2. In addition, core–shell NPs are planed so that the shell material can improve the oxidative stability, thermal stability or reactivity of the core material or a cheap core material is used to transport the costly shell material3,4,5. Core–shell NPs have many usages in biomedical research6, MRI7,8,9, catalysis10,11,12, drug delivery13, energy harvesting14,15, plasmonic16,17, sensors18,19,20, etc. Much progress has been chance in the development of rational synthetic methods for the production of various core–shell NPs. Among the types of core–shell NPs, mSiO2-coated magnetite (Fe3O4) NPs have attracted the attention of researchers in various fields such as biomedical, sensor, catalyst, etc., due to their illustrious attributes such as unique magnetic response, low cytotoxicity, high colloidal stability, high adsorption capacity, high chemical and thermal stability, high surface area, high colloidal stability and high availability of silanol groups on its surface for any modification3,21,22. Some of recently developed mSiO2-coated magnetite NPs are Fe3O4@MCM-41-SB/Pd3, Fe3O4@SiO2@MCM41-IL/WO42−23, Fe3O4@nSiO2@mSiO2–Fe24, Fe3O4@MCM-41/Melamine25, Fe3O4@SiO2@mSiO2@TiO226, Fe3O4@mSiO2@BiOBr27 and Fe3O4@mSiO2@mLDH28. Meanwhile, carbon and polymer-coated NPs have also attracted a lot of attention due to their unusual attributes. Specifically, magnetite NPs coated by carbon show a high conductivity and are very engrossing for energy-storage and catalysis applications29,30,31,32. Some recently developed examples are Fe3O4@CN@HM33, Fe@C@Mo6O1834, Au-Fe3O4@Carbon35, Fe3O4@C@Au36 and Fe3O4@Carbon@MnO237. Given the positive properties mentioned for magnetite NPs coated with silica or carbon, the development of effective synthetic methods for the production of core–shell NPs containing magnetite core and both carbon and silica shells will be very valuable29.

On the other hand, the Knoevenagel reaction is one of the most important processes for the formation of carbon–carbon double bonds in synthetic organic chemistry and allows the production of low-electron olefins. Generally, Knoevenagel reactions are performed by the condensation of carbonyl compounds with active methylene. In recent years, many homogeneous and heterogeneous catalysts have been introduced to perform this reaction, that heterogeneous catalysts have received much attention due to their recoverability, reusability, structural deterioration resistance and easy separation of the products38,39,40,41,42,43,44. Some of the recently developed heterogeneous catalysts for this reaction are MS/Ag2CO345, LDH-ILs-C1246, CoFe2O447, MgO/ZrO248 and Fe3O4@OS-NH249.

Guanidines are important categoris of organic compound. In the synthetic organic chemistry, including the Knoevenagel reaction, guanidines have been shown to act as organic bases and nucleophilic catalysts. But, the main problem of catalysts based on guanidines is their separation from the product, which needs solid liquid or liquid–liquid techniques in many reactions. Therefore, supported guanidine catalysts have been more investigated. Supported guanidine catalysts are prepared via the physical or chemical immobilization of guanidines on various supports such as alumina, magnetic NPs, metal oxides, carbon nanotubes and silica50,51,52,53,54,55. In the continuance of the above studies and considering the importance of mSiO2 and carbon-coated magnetite NPs in the catalysis process, our motive in this study is the design and synthesis of a novel core@ double-shell structured Fe3O4@C@MCM-41 nanocomposite. In this reaserch, the guanidine was selected as an important organic group for functionalization of our designed nanocomposite due to it is a strong base for a variety of base-catalyzed organic reactions as well as its easy chemical immobilization on Fe3O4@C@MCM-41. The Fe3O4@C@MCM41-guanidine catalyst showed high performance to prepare of Knoevenagel derivatives in the solvent free conditions with highest yield (91–98%) in the shortest time at room temperature. Also, the Fe3O4@C@MCM41-guanidine can recovered and reused at least 10 times without the significant loss in its activity and productivity.

All chemicals were purchased from Sigma-Aldrich Chemical Co. (St. Louis, Missouri, USA), Merck Chemical Co. (Darmstadt, Germany) and Fluka Chemical Co. (Buchs, Switzerland). Cetyltrimethylammonium bromide (99%), Tetraethyl orthosilicate (≥ 99%), 3-chloropropyltrimethoxysilane (≥ 97%), Resorcinol (≥ 99%), Formaldehyde solution (37 wt. %), Toluene dried (≥ 99.5%), Guanidinium chloride (≥ 99%), Triethylamine (≥ 99.5%) and Ethyl cyanoacetate (≥ 98%) were purchased from SigmaAldrich and used without further purification. Benzaldehydes (97–99%) and NH3 (28–30% wt) were purchased from Merck. Ethanol (≥ 99.8%) was purchased from Fluka. FT-IR spectra were recorded in the range of 400–4000 cm−1 on Alpha Centaur FT-IR spectrophotometer using KBr pellets. The morphology of the synthesized NPs was investigated by using the EM3200 scanning electron microscopy (SEM) device. Transmission electron microscopy (TEM) image was recorded using a FEI TECNAI 12 BioTWIN microscope. TGA analysis was performed by a Netzsch STA 409 PC/PG apparatus in the temperature range of 25–900 °C. Powder X-ray diffraction (PXRD) analysis were carried out using D8 ADVANCE XRD and Philips XPert Pro XRD equipment, respectively. X-ray distribution analysis (EDS) was performed by the means of an EDS Sirius SD device. The magnetic effect of the synthesized NPs was investigated using vibrating sample magnetometer (VSM) of Meghnatis Daghigh Kavir Co. The uniform dispersion of the reactants was obtained using a KMM1-120WE301ultrasonication device. The TLC-Grade-silica gel-G/UV 254 Thin-layer chromatography (TLC) device was used to evaluate the reaction advancement and determine the reaction completion. The melting point was measured using a Barnstead Electro-Thermal device.

The magnetic Fe3O4 NPs were firstly prepared according to reported procedures10,56. To prepare the Fe3O4@RF NPs, 0.7 g of Fe3O4 NPs were added to the reaction vessel containing 200 mL of water and 100 mL of ethanol. Then the resulted mixture was placed in to the ultrasonic bath for 30 min at room temperature. In the following, 1.5 mL of NH3 (28–30% wt) was added in the reaction vessel at room temperature and obtained mixture was again placed in the ultrasonic bath for 15 min. After that, 1 g of resorcinol and 0.1 mL of formaldehyde solution were added in the reaction vessel, and the resulting mixture was stirred at room temperature for 24 h. Then, the resulting precipitate was separated by using a magnetic field, washed several times with water and ethanol, dried at 60 °C for 6 h and was named Fe3O4@RF57.

To preparation of Fe3O4@C@MCM41, first 0.6 g of Fe3O4@RF NPs were firstly added into the reaction vessel containing 60 mL of distilled water and was placed into the ultrasonic bath at 40 °C for 30 min. Subsequently, 3 mL of NH3 (28–30% wt) and 1 g of cetyltrimethylammonium bromide (CTAB) were added into the reaction vessel. Then, 0.7 mL of Tetraethyl orthosilicate (TEOS) was added dropwise, and the resulting mixture was stirred for 2 h. In the next step, the reaction mixture was stirred for 48 h at a temperature of 100 °C. After the end of the reaction, the obtained precipitate was separated by a magnetic field and dried. The acquired material was poured into a crucible and placed in a furnace with a temperature of 350 °C for 5 h for the remove of CTAB surfactant. Finally, the resulting material was poured into a crucible, carbonized at 600 °C for 6 h under argon atmosphere and named Fe3O4@C@MCM4158.

To immobilize 3-chloropropyltrimethoxysilane on the surface of Fe3O4@C@MCM41 NPs, 0.2 g of Fe3O4@C@MCM-41 was added into the flask reaction containing 26 mL of dry toluene and dispersed under ultrasonic waves. After that, 0.1 mL of 3-chloropropyltrimethoxysilane was added into the reaction mixture and refluxed for 24 h under argon. Then, the product was collected using a magnetic field, washed with 20 mL of toluene and 30 mL of ethanol and dried at 60 °C for 12 h.

For this, 0.2 g of Fe3O4@C@MCM-41/Pr-Cl was added into a flask reaction containing 20 mL of dry toluene under ultrasonic waves. Subsequently, 0.08 g of guanidinium chloride and 0.003 of Triethylamine were added into the flask, and the obtained mixture was refluxed condition for 28 h. After, the acquired precipitate was separated by using a magnetic field, washed with 20 mL of ethanol and dried at 50 °C for 8 h. and named Fe3O4@C@MCM-41-guanidine (Fig. 1).

Illustration for the Synthetic Methodology of Fe3O4@C@MCM41-guanidine.

For this purpose, 1 mmol of Ethyl cyanoacetate, 1 mmol of Benzaldehyde derivatives, and 1.5 mol % of Fe3O4@C@MCM-41-guanidine catalyst were added into the round-bottom flask and reaction vessel placed into ultrasonic bath at room temperature under solvent free condition. The reaction progress was monitored by TLC. After finishing of the reaction, hot ethanol was added to the reaction mixture and the catalyst was separated by an external magnet. After, the remaining solution was placed into an ice and precipitate formed. The product was separated by a paper filter and dried under ambient temperature.

Initially, the magnetic Fe3O4 NPs were synthesized. In the next step, these NPs were covered using Resorcinol–Formaldehyde (RF) polymer layer. Then, the Fe3O4@RF was covered with the MCM-41 shell by using the Sol–gel method in the presence of CTAB surfactant under alkaline conditions. After calcination to remove CTAB and carbonization, the Fe3O4@C@MCM41 was treated with 3-chloropropyltrimethoxysilane and Guanidine (Fe3O4@C@MCM41-guanidine) (Fig. 1). The Fe3O4@C@MCM41-guanidine nanocatalysts was characterized using various techniques, namely, FT-IR, PXRD, SEM, EDX, TGA and VSM.

The FT-IR spectroscopy at different stages in the synthesis of Fe3O4@C@MCM41-guanidine has been illustrated in Fig. 2. The appeared peak at 588 cm−1 is related to the vibration of the Fe–O bonds. The sharp peaks at 823 and 1027 cm−1 corresponded to the symmetric and asymmetric vibrations of Si–O–Si bonds of MCM-41 shell (Fig. 2c–e). The appeared peaks in the regions of 1417 and 1623 cm−1 are attributed to the stretch vibrations of C=C and Resorcinol–Formaldehyde (RF) polymer layer, respectively (Fig. 2b,c). The stretch vibrations of C-H Aliphatic which are attributed to the Propyl group have appeared in 2923 cm−1 (Fig. 2d,e). The wide appeared peak in the range of 3400–3500 cm−1 is related to the stretch connections of O–H and NH. The presence of these peaks verifies the successful consolidation and high stability of the expected functional groups during the stages of catalyst synthesis (Fig. 2).

FT-IR spectra of, (a) Fe3O4, (b) Fe3O4 @RF, (c) Fe3O4@C@MCM41, (d) Fe3O4@C@MCM41/Pr-Cl, (e) Fe3O4@C@MCM41-guanidine.

The wide-angle X-ray diffraction (WXRD) analysis of Fe3O4, carbon and Fe3O4@C@MCM41-guanidine nanomaterials was showed in Fig. 3. The WXRD analysis of Fe3O4 and Fe3O4@C@MCM41-guanidine demonstrated the same pattern with six sharp peaks at 2θ: 30, 35, 43, 53, 57 and 63 degrees corresponding to Miller indices of 220, 311, 400, 422, 511 and 440, respectively, proving that the Fe3O4 crystalline structure is preserved during the modification processes (Fig. 3b,c)59,60. Also, Comparison of Fig. 3a,c proved that the broad peak appearing in Fig. 3c at 2θ≈ 22 degree are related to carbon confirming the formation of carbon shell around the Fe3O4 core61,62,63.

WXRD pattern of (a) Carbon, (b) Fe3O4 and (c) Fe3O4@C@MCM41-guanidine.

The low-angle X-ray diffraction (LXRD) analysis of MCM-41 and Fe3O4@C@MCM41-guanidine was showed in Fig. 4. As seen in Fig. 4a, the pattern of MCM-41 shows a strong and sharp diffraction peak at 2θ = 2.3 degree and two low-intensity peaks at 2θ = 4.1 and 4.8 degree that these are demonstrated the hexagonal symmetry of mesoporous MCM-41. After modification of Fe3O4@C with MCM-41 and functionalization with guanidine, the same LXRD pattern is observed (Fig. 4b). This result confirms the successful coating of the Fe3O4@C with guanidine modified MCM-41 shell without causing any damage in its mesoporous structure21,64.

LXRD pattern of (a) MCM-41 and (b) Fe3O4@C@MCM41-guanidine.

The EDS spectrum showed that the Fe3O4@C@MCM41-guanidine nanocatalyst is composed of Iron, Silicon, Oxygen, Carbon, and Nitrogen elements confirming the successful incorporation/immobilization of expected species in the material framework (Fig. 5).

EDS spectrum of the Fe3O4@C@MCM41-guanidine.

The Scanning electron microscopy (SEM) technique was used for determine the appearance and particle size of the Fe3O4@C@MCM41-guanidine nanocatalyst. This analysis confirms that the designed nanocatalyst has homogeneous and nearly spherical structure. Moreover, SEM image show that the particles of this nanocatalyst are between 33–93 nm in size (Fig. 6).

SEM image of the Fe3O4@C@MCM41-guanidine.

Transmission electron microscopy (TEM) analysis was employed to validate the appearance and shell-core structure of the Fe3O4@C@MCM41-guanidine nanocatalyst. The TEM image showed that the designed nanocatalyst has a core–shell structure with a black core (magnetite particles) and gray shells (Fig. 7).

TEM image of the Fe3O4@C@MCM41-guanidine.

The thermal stability of the Fe3O4@C@MCM41-guanidine catalyst was investigated using thermal gravimetric analysis. This analysis was performed in the temperature range of 25 to 900 °C. The weight loss in the first stage (up to 100 °C) indicates the extraction of water and existing organic solvents in the synthesis stages of the catalyst. In the second stage, the weight loss in the temperature range of 100 to 300 °C indicates the extraction of residual surfactant. The weight loss in the next stage which occurs in the temperature range of 300 to 480 °C shows the elimination of organic groups. In the last stage, the weight loss at the temperature range of 400 to 800 °C shows the extraction of the remaining organic groups. This analysis shows the presence and thermal stability of the groups that covered the surface of the Fe3O4 magnetic NPs (Fig. 8).

Thermal gravimetric analysis of Fe3O4@C@MCM41-guanidine.

The magnetic properties of Fe3O4 and Fe3O4@C@MCM41-guanidine nanomaterials were investigated by vibrating sample magnetometer (VSM) analysis. The results of this analysis showed that Fe3O4 and Fe3O4@C@MCM41-guanidine have a superparamagnetic behavior. The magnetic saturation of Fe3O4 and Fe3O4@C@MCM41-guanidine nanomaterials were 60 and 47 emu/g, respectively. The decrease in saturation magnetization confirms successful chemical immobilization of Carbon, MCM41 and guanidine moieties on the surface of the Fe3O4 NPs (Fig. 9). Also, this proves the high magnetic properties of Fe3O4 and Fe3O4@C@MCM41-guanidine nanomaterials, which are very important for their easy separation in the chemical processes.

Vibrating sample magnetometry analysis of (a) Fe3O4 (b) Fe3O4@C@MCM41-guanidine.

After the synthesis of Fe3O4@C@MCM41-guanidine nanostructure, its catalytic activity was investigated in the Knoevenagel reaction. For this purpose, the reaction conditions were firstly optimized. To optimize the reaction condition, the condensation between benzaldehyde and ethyl cyanoaceteat was selected as the model reaction. The effects of temperature, catalyst loading, and solvent were investigated under ultrasonic conditions. Examination of different solvents showed that the reaction yield was very low in the presence solvents such as toluene and acetonitrile, and it was slightly better in polar solvents such as ethanol and water. The best result was obtained under the solvent-free conditions. Subsequently, the catalyst loading was optimized with 0.5, 1.5, and 2.5 mol% of catalyst. The best yield was obtained with 1.5 mol%. It should be noted that the increase of catalyst loading did not affect the reaction progress because the amount of raw materials corresponds to 1.5% of catalyst and the excess amount of catalyst will be practically useless. The catalytic effect of Fe3O4@C@MCM41-guanidine can be proved by noting that the catalyst-free reaction did not make much progress after a long time (Table 1).

From the reaction of different aldehydes in the presence of 1.5 mol% of Fe3O4@C@MCM41-guanidine nanocatalyst in solvent-free conditions and at room temperature under ultrasonic waves, ethyl 2-Cyano-3-phenyl acrylate products were obtained with high yields. As shown in Table 2, aldehydes with electron acceptors groups such as 4-nitro benzaldehyde (Table 2, entry 7), 4-chloro-benzaldehyde (Table 2, entry 2), 4-cyano-benzaldehyde (Table 2, entry 8), have very good performance and have high efficiency in a short time. Also, electron donor aldehydes such as 4-methoxy benzaldehyde (Table 2, entry 4), and 3-ethoxy-4-hydroxybenzaldehyde (Table 2, entry 6) have moderate and good performance and efficiency under this conditions. Moreover, aldehydes with space barriers such as 2-hydroxy (Table 2, entry 5) and 2-methyl (Table 2, entry 3) have relatively good efficiencies, indicating the high performance of Fe3O4@C@MCM41-guanidine nanocatalysts in the Knoevenagel reaction (Table 2). It should be noted that according to previous studies, condensation between condensations of cyanoacetate with aromatic and aliphatic aldehydes leads to the formation of a product with E-isomer45.

To investigate the recyclability and reusability of Fe3O4@C@MCM41-guanidine nanocatalyst in the Knoevenagel reaction, 1 mmol of benzaldehyde, 1 mmol of Ethyl cyanoacetate, and 1.5 mol% of Fe3O4@C@MCM41-guanidine nanocatalyst at room temperature were selected as model reaction under solvent-free condition and ultrasound waves. Upon completion of the process, the magnetic nanocatalyst was separated using an external magnet, washed completely with ethanol, and dried. Then the recovered catalyst was reused in the next reaction cycle under the same conditions as the first run. The results show that the catalyst can be reused at least 10 times without significantly reducing the reaction time and efficiency (Fig. 10).

Recoverability and reusability results of Fe3O4@C@MCM41-guanidine nanocatalyst.

In the mechanism of the Knoevenagel reaction, one of the active hydrogens of methylene is separated by a base. Then, a nucleophilic attack is performed on carbon aldehyde or ketones. As can be observed in the Fig. 11, the base catalyst separates the active methylene hydrogen from ethyl cyanoacetate. The corresponding enolate is formed with the role of a nucleophile, then the resulting enolate leads to the formation of the corresponding β-hydroxyl with simultaneous nucleophile attack to carbonyl and attracting protons from the catalyst. In the next step, the desired product is formed by removing the water.

Proposed mechanism of Fe3O4@C@MCM41-guanidine in the Knoevenagel reaction.

In summary, in this study, Fe3O4@C@MCM41-guanidine nanocatalyst was successfully prepared and its catalytic performance was studied. FT-IR, EDX and TGA are shown successful stabilization of the guanidine groups on the surface of the Fe3O4@C@MCM41 nanostructure. SEM and TEM analysis confirms the spherical structure of the Fe3O4@C@MCM41-guanidine nanostructure. The WXRD proved the high stability of crystalline structure of Fe3O4 NPs during the material preparation. The LXRD also confirmed the formation of mesoporous silica shell around Fe3O4@C NPs. The VSM analysis demonstrated good magnetic properties of this nanocomposite. The catalyst showed excellent activity in the Knoevenagel reaction. Catalyst was simply recycled and reused 10 times without significant reduction in activity.

All data and materials are included in the manuscript.

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The authors thank the Yasouj University for supporting this work.

Department of Chemistry, Faculty of Science, Yasouj University, Yasouj, 75918-74831, Iran

Aliyeh Barzkar & Alireza Salimi Beni

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A.B.: Writing—Original Draft, Investigation, Resources, Formal analysis. A.S.B.: Conceptualization, Writing—Review & Editing, Supervision, Visualization.

Correspondence to Alireza Salimi Beni.

The authors declare no competing interests.

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Barzkar, A., Beni, A.S. Fe3O4@C@MCM41-guanidine core–shell nanostructures as a powerful and recyclable nanocatalyst with high performance for synthesis of Knoevenagel reaction. Sci Rep 13, 10336 (2023). https://doi.org/10.1038/s41598-023-36352-5

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Received: 16 February 2023

Accepted: 01 June 2023

Published: 26 June 2023

DOI: https://doi.org/10.1038/s41598-023-36352-5

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